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The Study Thermal Behavior Modeling of Brake Shoes in a Freight Train

The Study Thermal Behavior Modeling of Brake Shoes in a Freight Train

Abstract

The railway brake system usually uses compressed air brake system which uses high-pressure air to press the brake shoe on the surface of the wheel to reduce the speed of the train. Repeated friction generates heat at the contact surface, increasing thermal stress on the cast iron brake shoe. The purpose of this study is to investigate the thermal stress on a prototype of cast iron brake shoe using the finite element method compare the analytical results to the actual brake shoe and redesign a brake shoe prototype to reduce thermal stress. Based on the results of the thermal stress study using the finite element method, it has shown that the location of the thermal stress on the prototype brake shoe according to the location of the crack on the real brake shoe. The brake shoe's design which includes single notch in the center of brake shoe which is can help to reduce thermal stress. The results from this study should be validated with the results from the field test to evaluate both of thermal distribution and braking efficiency in term of braking distances as well.

Objective

ระบบเบรกของรถไฟนิยมใช้ระบบเบรกแบบลมอัด โดยใช้อากาศแรงดันสูงกดแท่งห้ามล้อไปสัมผัสกับผิวของล้อเพื่อลดความเร็วของรถไฟ เมื่อเกิดการเสียดสีกันซ้ำ ๆ จึงเกิดความร้อนขึ้นบริเวณผิวสัมผัส ทำให้เกิดความเค้นสะสมเนื่องจากความร้อนบนแท่งห้ามล้อวัสดุเหล็กหล่อ งานวิจัยนี้จึงมีวัตถุประสงค์เพื่อศึกษาความเค้นเนื่องจากความร้อน (Thermal stress) บนแท่งห้ามล้อวัสดุเหล็กหล่อรูปแบบต้นแบบด้วยระเบียบวิธีไฟไนต์เอลิเมนต์เพื่อเปรียบเทียบผลการวิเคราะห์ที่ได้กับแท่งห้ามล้อชิ้นงานจริง และออกแบบแท่งห้ามล้อวัสดุเหล็กหล่อในรูปแบบใหม่เพื่อลดความเค้นเนื่องจากความร้อนที่เกิดขึ้น

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